Customer Pain Points
Traditional coating process requires manual screw adjustments, which relies on experienced engineers, featuring high cost and delayed response;
Real-time monitoring of surface density and manual adjustment are required during the production process, with long adjustment cycle, affecting product consistency.
Business achievement
Improving consistency of coating model surface density, optimizing COV index to 0.2; Enhancing equipment process capability, increasing CPK to 1.54; Reducing adjustment cycle for surface density anomalies to 3-5 times, improving production efficiency.
Solution
Based on the coating mechanism and historical data, a mathematical model of T-block position-surface density is constructed to achieve precise control. During the production process, AI monitors the surface density data in real time, automatically adjusts the T-block position, and dynamically optimizes the model parameters based on feedback corrections.