LiB

AI-empowered High-Speed Winding Machine

Features

Designed for the production of Jelly Rolls (JRs) of ultra-large-capacity energy storage lithium-ion batteries (620Ah-2000Ah), with a maximum designed linear speed of 5,000 mm/s, boosting production efficiency by 20%.
AI+CCD dual closed-loop inspection and control system ensures winding overhang within ±0.5 mm and a yield of 99.6%.
Fully automatic material loading and splicing without manual intervention. Manual work is only needed for routine maintenance, making this essential for "lights-out" (unmanned) factories.
Integrating laser notching & winding, as well as ultra-high-pressure cold press.
Predictive maintenance management with alerts for wear parts service life, plus an expert alarm diagnostics system providing solutions, achieving MTBF ≥30 hours and improving OEE by 8–10%.
Hybrid drive system combining full cam mechanisms or direct drives; High-speed permanent magnet synchronous motors plus intelligent power management reduce energy consumption per machine by 30% at equivalent production capacity.

Technical Parameters

Technical Parameters

Item
Parameter
Winding efficiency

4.5ppm (26m)

3.5ppm (40m)

Yield rate

99.6%

Winding linear speed

Max 5000mm/s

Winding overhang

≤0.5mm

JR dimension

T:15–40mm

W:330–660mm

H:180–300mm