{"id":7585,"date":"2026-09-11T11:59:43","date_gmt":"2026-09-11T11:59:43","guid":{"rendered":"https:\/\/www.leadintelligent.com\/en\/?p=7585"},"modified":"2026-10-22T03:06:17","modified_gmt":"2026-10-22T03:06:17","slug":"lead-delivers-bc-full-screen-stringers-in-volume-to-a-global-pv-industry-leader","status":"publish","type":"post","link":"https:\/\/www.leadintelligent.com\/en\/lead-delivers-bc-full-screen-stringers-in-volume-to-a-global-pv-industry-leader\/","title":{"rendered":"LEAD Delivers BC Full-Screen Stringers in Volume to a Global PV Industry Leader"},"content":{"rendered":"<p><span data-font-family=\"default\">L<\/span><span data-font-family=\"default\">ead<\/span><span data-font-family=\"default\"> Intelligent, a global provider of intelligent manufacturing <\/span><span data-font-family=\"default\">solutions<\/span><span data-font-family=\"default\"> for the new energy industry, has achieved another delivery milestone with its proprietary BC full-screen stringer. The equipment has been delivered in volume to a leading global photovoltaic manufacturer, supporting the expansion of the customer\u2019s BC full-screen module production capacity and providing the manufacturing foundation for the large-scale production of the next generation of high-efficiency BC modules.<\/span><\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_67_1 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title \" >Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-delivers-bc-full-screen-stringers-in-volume-to-a-global-pv-industry-leader\/#Two_Volume_Deliveries_in_Two_Months\" title=\"Two Volume Deliveries in Two Months\">Two Volume Deliveries in Two Months<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-delivers-bc-full-screen-stringers-in-volume-to-a-global-pv-industry-leader\/#Demonstrating_Scale_in_Manufacturing_and_Delivery\" title=\"Demonstrating Scale in Manufacturing and Delivery\">Demonstrating Scale in Manufacturing and Delivery<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-delivers-bc-full-screen-stringers-in-volume-to-a-global-pv-industry-leader\/#Advanced_Process_Technologies_for_High-Volume_BC_Manufacturing\" title=\"Advanced Process Technologies for High-Volume BC Manufacturing\">Advanced Process Technologies for High-Volume BC Manufacturing<\/a><\/li><\/ul><\/nav><\/div>\n<h2><span class=\"ez-toc-section\" id=\"Two_Volume_Deliveries_in_Two_Months\"><\/span><span data-font-family=\"default\">Two Volume Deliveries in Two Months<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h2><span class=\"ez-toc-section\" id=\"Demonstrating_Scale_in_Manufacturing_and_Delivery\"><\/span><span data-font-family=\"default\">Demonstrating Scale in Manufacturing and Delivery<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><span data-font-family=\"default\">The latest delivery marks LEAD\u2019s second volume shipment of BC full-screen stringers in just two months. <\/span><span data-font-family=\"default\">These successive deliveries to leading PV manufacturers demonstrate<\/span><span data-font-family=\"default\"> growing market recognition of the machine\u2019s performance and <\/span><span data-font-family=\"default\">reliability<\/span><span data-font-family=\"default\">. <\/span><span data-font-family=\"default\">They also highlight LEAD\u2019s ability to execute large-scale deliveries at speed, enabling rapid response to capacity expansions and technology upgrades among leading PV manufacturers worldwide.<\/span><\/p>\n<p><span data-font-family=\"default\">Backed by extensive technology development and a mature mass-production system, LEAD\u2019s BC full-screen stringer has now achieved more than 10 GW in cumulative shipments. The equipment has undergone mass-production validation across multiple leading PV manufacturers, demonstrating stable performance and mature process capabilities. Its continued market adoption and repeat orders further underscore its competitiveness in high-volume BC module manufacturing.<\/span><\/p>\n<h2><span class=\"ez-toc-section\" id=\"Advanced_Process_Technologies_for_High-Volume_BC_Manufacturing\"><\/span><span data-font-family=\"default\">Advanced Process Technologies for High-Volume BC Manufacturing<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><span data-font-family=\"default\">Designed specifically for back-contact (BC) cells without front-side busbars or grid lines, LEAD\u2019s BC full-screen stringer is a high-precision interconnection system integrating six core functions: automatic loading, rear-side alignment, rear-side interconnection, <\/span><span data-font-family=\"default\">low-stress soldering<\/span><span data-font-family=\"default\">, string inspection and <\/span><span data-font-family=\"default\">orderly<\/span><span data-font-family=\"default\"> unloading. <\/span><span data-font-family=\"default\">The system is designed around the defining requirements of BC full-screen modules\u2014zero front-side shading, improved aesthetics, higher power output and lower <\/span><span data-font-family=\"default\">energy<\/span><span data-font-family=\"default\"> losses\u2014with five key technology advantages.<\/span><\/p>\n<h4><b><span data-font-family=\"default\">Maximized Active Area<\/span><\/b><\/h4>\n<p><span data-font-family=\"default\">Precision placement of busbars and ribbons, combined with <\/span><span data-font-family=\"default\">concealed interconnection design<\/span><span data-font-family=\"default\">, maximizes the module\u2019s active area and improves its visual appearance. The design also helps reduce the risk of microcracks during lamination while supporting higher power output and long-term module reliability.<\/span><\/p>\n<h4><b><span data-font-family=\"default\">Higher Power Density<\/span><\/b><\/h4>\n<p><span data-font-family=\"default\">Virtual-coordinate positioning, center gripping and intelligent vision-based alignment enable precise negative-gap cell placement. This increases module power density and helps unlock the full power-generation potential of BC cells.<\/span><\/p>\n<h4><b><span data-font-family=\"default\">Ready for Thinner Cells<\/span><\/b><\/h4>\n<p><span data-font-family=\"default\">An industry-first low-temperature lamination <\/span><span data-font-family=\"default\">soldering<\/span><span data-font-family=\"default\"> process helps address cell warpage and breakage caused by thermal stress. The equipment maintains a <\/span><span data-font-family=\"default\">cell breakage rate<\/span><span data-font-family=\"default\"> below 0.1%, making it well suited to the continued trend toward thinner BC cells.<\/span><\/p>\n<h4><b><span data-font-family=\"default\">Lower Consumable Costs, Higher Reliability<\/span><\/b><\/h4>\n<p><span data-font-family=\"default\">The equipment is <\/span><span data-font-family=\"default\">fully<\/span><span data-font-family=\"default\"> compatible with mainstream XBC and 0BB architectures, helping reduce the consumption of key materials such as silver paste and solder paste. Its mature low-temperature alloy <\/span><span data-font-family=\"default\">soldering<\/span><span data-font-family=\"default\"> process further improves <\/span><span data-font-family=\"default\">soldering<\/span><span data-font-family=\"default\"> stability and process compatibility, providing a proven equipment platform for the high-volume manufacturing of XBC + 0BB modules.<\/span><\/p>\n<h4><b><span data-font-family=\"default\">Flexible Multi-Process Compatibility<\/span><\/b><\/h4>\n<p><span data-font-family=\"default\">The system supports flexible switching between adhesive-assisted lamination with alloy interconnection and high-temperature <\/span><span data-font-family=\"default\">soldering<\/span><span data-font-family=\"default\">, allowing manufacturers to accommodate different product development requirements and production scenarios while increasing overall line flexibility.<\/span><\/p>\n<p><span data-font-family=\"default\">The equipment delivers broad cell-format and interconnection compatibility, supporting cell sizes from 182 mm \u00d7 182 mm to 230 mm \u00d7 230 mm and configurations ranging from 5BB to 50BB.<\/span> <span data-font-family=\"default\">Its proprietary welding process keeps the <\/span><span data-font-family=\"default\">cell breakage<\/span><span data-font-family=\"default\"> rate below 0.1%, while the adhesive dispensing defect rate remains below 0.03%<\/span><span data-font-family=\"default\"> contributing to consistently high production yields. <\/span><span data-font-family=\"default\">At the same time, a single machine can achieve throughput of up to 10,800 pcs\/h fo<\/span><span data-font-family=\"default\">r 72-cell module formats, c<\/span><span data-font-family=\"default\">ombining three key production requirements: high yield, broad compatibility and high throughput.<\/span> <span data-font-family=\"default\">These capabilities make the system well suited to the high-volume manufacturing requirements of BC full-screen modules.<\/span><\/p>\n<p><span data-font-family=\"default\">The photovoltaic industry is entering a new phase of higher-quality growth, with competition increasingly shifting from price toward technology and manufacturing value. BC full-screen modules, with their zero front-side grid shading, high conversion efficiency, strong low-light performance and clean appearance, <\/span><span data-font-family=\"default\">are well suited for BIPV, residential rooftop and commercial and industrial (C&amp;I) PV applications.<\/span><\/p>\n<p><span data-font-family=\"default\">As a<\/span><span data-font-family=\"default\"> pioneer<\/span><span data-font-family=\"default\"> in intelligent PV manufacturing<\/span><span data-font-family=\"default\"> solutions<\/span><span data-font-family=\"default\">, LEAD has developed an equipment portfolio covering major technology routes including BC, TOPCon, HJT and perovskite. <\/span><span data-font-family=\"default\">Looking ahead, LEAD will continue to advance high-efficiency PV manufacturing equipment, address the process challenges of next-generation cell and module technologies, and help customers worldwide scale production with greater efficiency, quality and reliability.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Lead Intelligent, a global provider of intelligent manufacturing solutions for the new energy industry, has achieved another delivery milestone with its proprietary BC full-screen stringer. The equipment has been delivered in volume to a leading global photovoltaic manufacturer, supporting the expansion of the customer\u2019s BC full-screen module production capacity and providing the manufacturing foundation for&#8230;<\/p>\n","protected":false},"author":15,"featured_media":7586,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[151,1],"tags":[171,318,335,384],"class_list":["post-7585","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news-news","category-news","tag-lead-intelligent-equipment","tag-lead-equipment","tag-lead","tag-bc-full-screen-stringers"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>LEAD Delivers BC Full-Screen Stringers in Volume to a Global PV Industry Leader<\/title>\n<meta name=\"description\" content=\"Lead Intelligent, a global provider of intelligent manufacturing solutions for the new energy industry, has achieved another delivery milestone with its proprietary BC full-screen stringer. 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