{"id":4256,"date":"2025-01-09T05:30:32","date_gmt":"2025-01-09T05:30:32","guid":{"rendered":"https:\/\/www.leadintelligent.com\/en\/?p=4256"},"modified":"2025-02-17T06:30:51","modified_gmt":"2025-02-17T06:30:51","slug":"lead-collaborates-with-a-renowned-european-automotive-brand-to-create-an-ultra-efficient-and-streamlined-formation-and-capacity-grading-solution","status":"publish","type":"post","link":"https:\/\/www.leadintelligent.com\/en\/lead-collaborates-with-a-renowned-european-automotive-brand-to-create-an-ultra-efficient-and-streamlined-formation-and-capacity-grading-solution\/","title":{"rendered":"LEAD Collaborates with a Renowned European Automotive Brand to Create an Ultra-Efficient and Streamlined Formation and Capacity Grading Solution"},"content":{"rendered":"<p><span data-font-family=\"default\">Formation and capacity <\/span><span data-font-family=\"default\">grading<\/span><span data-font-family=\"default\"> is a crucial process in lithium-ion battery production that directly impacts the battery&#8217;s performance and lifespan. It is also one of the most energy-intensive processes in lithium-ion battery manufacturing. Lead Intelligent Equipment (hereafter referred to as LEAD)<\/span><span data-font-family=\"default\"> has partnered with a globally renowned European automotive brand to develop an ultra-efficient and streamlined formation and capacity <\/span><span data-font-family=\"default\">grading<\/span><span data-font-family=\"default\"> solution, significantly improving battery testing efficiency and production consistency.<\/span><\/p>\n<p><span data-font-family=\"default\">This <\/span><span data-font-family=\"default\">automotive <\/span><span data-font-family=\"default\">company is a global leader in automotive manufacturing, with nearly a century of history and a portfolio of several well-known automotive brands. To accelerate its electrification strategy, the company has selected LEAD as its full-line equipment supplier for battery production lines. The formation and capacity <\/span><span data-font-family=\"default\">grading<\/span><span data-font-family=\"default\"> segment will be implemented by <\/span><span data-font-family=\"default\">LEAD<\/span><span data-font-family=\"default\"> wholly owned subsidiary, Zhuhai Titans New Power Electronics Co., Ltd, establishing a comprehensive supply chain system in Europe.<\/span><\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_67_1 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title \" >Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-collaborates-with-a-renowned-european-automotive-brand-to-create-an-ultra-efficient-and-streamlined-formation-and-capacity-grading-solution\/#High_Energy_Consumption_Becomes_a_Bottleneck_to_Production_Efficiency_Improvement\" title=\"High Energy Consumption Becomes a Bottleneck to Production Efficiency Improvement\">High Energy Consumption Becomes a Bottleneck to Production Efficiency Improvement<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-collaborates-with-a-renowned-european-automotive-brand-to-create-an-ultra-efficient-and-streamlined-formation-and-capacity-grading-solution\/#Innovative_Design_Achieves_Efficient_Energy_Utilization_and_Production_Efficiency_Improvement\" title=\"Innovative Design Achieves Efficient Energy Utilization and Production Efficiency Improvement\">Innovative Design Achieves Efficient Energy Utilization and Production Efficiency Improvement<\/a><\/li><\/ul><\/nav><\/div>\n<h3><span class=\"ez-toc-section\" id=\"High_Energy_Consumption_Becomes_a_Bottleneck_to_Production_Efficiency_Improvement\"><\/span><b><span data-font-family=\"default\">High Energy Consumption Becomes a Bottleneck to Production Efficiency Improvement<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span data-font-family=\"default\">Formation and capacity <\/span><span data-font-family=\"default\">grading<\/span><span data-font-family=\"default\"> involves the activation, performance testing, and sorting of batteries, which are crucial for ensuring battery performance, safety, production efficiency, and consistency. The performance and quality of related equipment directly affect the overall performance of lithium-ion batteries. Battery manufacturers universally place high importance on formation and capacity <\/span><span data-font-family=\"default\">grading<\/span><span data-font-family=\"default\"> equipment. LEAD, as a global leader in new energy intelligent manufacturing solutions, enjoys a high reputation in the lithium-ion battery manufacturing field. With long-standing experience, strong R&amp;D capabilities, and comprehensive global delivery capabilities, LEAD has become the lithium-ion battery solution supplier for this client&#8217;s global business expansion strategy.<\/span><\/p>\n<p><span data-font-family=\"default\">In Europe, electricity costs are generally high, and the efficiency of energy utilization in production line equipment directly affects subsequent operational costs. Since the formation and capacity <\/span><span data-font-family=\"default\">grading<\/span><span data-font-family=\"default\"> process requires charging and discharging to test battery capacity and performance, its energy consumption is extremely high, accounting for approximately 40% of the entire production line&#8217;s energy usage. It is the most energy-intensive process in lithium-ion battery manufacturing. Therefore, during initial discussions, the client set clear expectations for LEAD to increase system efficiency by over 10%, well above the industry average. At the same time, the client also requested minimizing the equipment footprint to further increase production capacity within the already established factory.<\/span><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Innovative_Design_Achieves_Efficient_Energy_Utilization_and_Production_Efficiency_Improvement\"><\/span><b><span data-font-family=\"default\">Innovati<\/span><\/b><b><span data-font-family=\"default\">ve Design Achieves Efficient Energy Utilization and Production Efficiency Improvement<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span data-font-family=\"default\">The LEAD team introduced several groundbreaking ideas and new technologies during the product design phase, overhauling traditional formation equipment solutions to significantly improve the performance and quality of the equipment.<\/span><\/p>\n<p><b><span data-font-family=\"default\">Integrated Structure Design<\/span><\/b><\/p>\n<p><span data-font-family=\"default\">This project adopted a left-right integrated formation cabinet, reducing cable length by more than 40% and lowering the equipment footprint by 30%, achieving a substantial reduction in energy consumption. On the other hand, the integrated structure made shipping and installation much more efficient, reducing commissioning time by more than 30%.<\/span><\/p>\n<p><b><span data-font-family=\"default\">High-Precision Temperature Control System<\/span><\/b><\/p>\n<p><span data-font-family=\"default\">LEAD&#8217;s proprietary water-thermal temperature control solution can precisely control the temperature at each point within a single battery <\/span><span data-font-family=\"default\">chamber<\/span><span data-font-family=\"default\">, maintaining it at 45\u00b0C \u00b1 2\u00b0C. This greatly reduces factory energy consumption and further improves battery consistency.<\/span><\/p>\n<p><b><span data-font-family=\"default\">Negative Pressure Tray System<\/span><\/b><\/p>\n<p><span data-font-family=\"default\">LEAD pioneered the use of advanced negative pressure <\/span><span data-font-family=\"default\">constraint<\/span><span data-font-family=\"default\"> tray technology in this project, successfully eliminating the need for a cleanroom in the negative pressure formation process. This resulted in both reduced capital investment in factory construction and lower ongoing operational costs.<\/span><\/p>\n<p><span data-font-family=\"default\">After more than six months of pilot production verification, the production line is running smoothly with a reduction in overall energy consumption of more than 25%, perfectly meeting the client&#8217;s expectations. This solution significantly reduced equipment maintenance frequency and avoided the high-temperature operating environments of traditional solutions, greatly improving the convenience and comfort for operators.<\/span><\/p>\n<p><span data-font-family=\"default\">The client has highly praised the solution, particularly the sealed tray design, which impressed them. They stated that the solution optimized the storage layout, significantly reducing the drying room area, thus lowering hardware investment and operational costs. This change not only enhanced the operational efficiency of the production line but also reflected LEAD\u2019s deep understanding<\/span><span data-font-family=\"default\"> of<\/span> <span data-font-family=\"default\">and efficient response to<\/span><span data-font-family=\"default\"> the client\u2019s needs.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Formation and capacity grading is a crucial process in lithium-ion battery production that directly impacts the battery&#8217;s performance and lifespan. It is also one of the most energy-intensive processes in lithium-ion battery manufacturing. Lead Intelligent Equipment (hereafter referred to as LEAD) has partnered with a globally renowned European automotive brand to develop an ultra-efficient and&#8230;<\/p>\n","protected":false},"author":12,"featured_media":4257,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[151],"tags":[171,172,200],"class_list":["post-4256","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news-news","tag-lead-intelligent-equipment","tag-lead-intelligent","tag-formation-and-capacity-grading-solution"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>LEAD Collaborates with a Renowned European Automotive Brand to Create an Ultra-Efficient and Streamlined Formation and Capacity Grading Solution<\/title>\n<meta name=\"description\" content=\"Formation and capacity grading is a crucial process in lithium-ion battery production that directly impacts the battery&#039;s performance and lifespan. 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